MONEL
INCONEL
logo of AEETHER

AEETHER

INCOLOY
HASTELLOY

Clearly Understand the Role of Cobalt in All 3 Types of Superalloys

  1. AEETHER
  2. Blog
  3. Chemical Element

What is Cobalt

Cobalt is a lustrous gray metal. It is an important raw material for the production of heat-resistant alloys, hard alloys, anti-corrosion alloys, magnetic alloys and various cobalt salts. The ancient Greeks and Romans used its compounds to make colored glass to produce a beautiful deep blue. The blue color on China's Tang Dynasty colored porcelain is also due to the presence of cobalt compounds.

I O
1 1
H
II III IV V VI VII 2
He
2 3
Li
4
Be
5
B
6
C
7
N
8
O
9
F
10
Ne
3 11
Na
12
Mg
III IV V VI VII VIII I II 13
Al
14
Si
15
P
16
S
17
Cl
18
Ar
4 19
K
20
Ca
21
Sc
22
Ti
23
V
24
Cr
25
Mn
26
Fe
27
Co
28
Ni
29
Cu
30
Zn
31
Ga
32
Gc
33
As
34
Se
35
Br
36
Kr
5 37
Rb
38
Sr
39
Y
40
Zr
41
Nb
42
Mo
43
Tc
44
Ru
45
Rh
46
Pd
47
Ag
48
Cd
49
In
50
Sn
51
Sb
52
Te
53
I
54
Xe
6 55
Cs
56
Ba
57-71
La-Lu
72
Hf
73
Ta
74
W
75
Re
76
Os
77
Ir
78
Pt
79
Au
80
Hg
81
Tl
82
Pb
83
Bi
84
Po
85
At
86
Rn
7 87
Fr
88
Ra
89-103
Ac-Lr
104
Rf
105
Db
106
Sg
107
Bh
108
Hs
109
Mt
110
Ds
111
Rg
112
Uub
La-Lu 57
La
58
Ce
59
Pr
60
Nd
61
Pm
62
Sm
63
Eu
64
Gd
65
Tb
66
Dy
67
Ho
68
Er
69
Tm
70
Yb
71
Lu
Ac-Lr 89
Ac
90
Th
91
Pa
92
U
93
Np
94
Pu
95
Am
96
Cm
97
Bk
98
Cf
99
Es
100
Fm
101
Md
102
No
103
Lr
  • Item Name: Cobalt
  • Element Symbol: Co
  • Atomic Number: 27
  • Atomic Weight: 58.93
  • Atomic Radius: 125pm
  • Density: 8.9g/cm3
  • Melting Point: 1495°C
  • Boiling Point: 2870°C
  • Electronic Layout: [Ar]3d74s2
Co
Figure 1
The Atomic Structure of Cobalt

Physical Properties

Cobalt is a shiny gray metal with a melting point of 1493°C. It is relatively hard and brittle. Cobalt is ferromagnetic and is similar to iron and nickel in terms of hardness, tensile strength, machining performance, thermodynamic properties, and electrochemical behavior. Cobalt loses its magnetism when heated to 1150°C.

Chemical Properties

Cobalt does not interact with water at room temperature and is stable in humid air. It will oxidize when heated to above 300°C in air. Cobalt is a medium reactive metal. Its chemical properties are similar to iron and nickel. When heated, cobalt reacts violently with oxygen, sulfur, chlorine, bromine, etc. to form corresponding compounds. Cobalt is soluble in dilute acid and is passivated by forming an oxide film in fuming nitric acid. Cobalt is slowly eroded by hydrofluoric acid, ammonia and sodium hydroxide.

Introduction to the Crystal Structure of Cobalt

Similar to iron, the crystal structure of cobalt also has an allotropic transformation. From room temperature to high temperature, cobalt changes from a hexagonal close-packed structure (HCP) to a face-centered cubic structure (FCC). The figure below shows the two structures of cobalt:

HCP
FCC
Figure 2
Two Structures of Cobalt

The Role of Cobalt in Cobalt-based Superalloys

Cobalt exists as a matrix in cobalt-based superalloys. Cobalt as a matrix allows cobalt-based alloys to have a higher melting point, excellent thermal corrosion resistance, thermal fatigue performance and good welding performance. Therefore, cobalt-based alloys still have many applications in the aerospace industry. Turbine guide blades are one of the main uses of cobalt-based alloys.

In cobalt-based alloys, it is generally necessary to add about 10% to 30% nickel. This serves to stabilize the austenite. In addition, the iron in the cobalt-based alloy can also play a role in stabilizing austenite.

The Role of Cobalt in Nickel-based Superalloys

The atomic radius of cobalt is not much different from that of nickel, but cobalt can significantly reduce the stacking fault energy of the nickel matrix, thereby achieving the effect of solid solution strengthening. The figure below shows the relationship between the cobalt content and the stacking fault energy in the alloy.

The Relationship between Cobalt Content and Stacking Fault Energy
Figure 3
The Relationship between Cobalt Content and Stacking Fault Energy

The addition of cobalt to the matrix of the nickel-based alloy can also reduce the solubility of aluminum and titanium in the matrix. Aluminum and titanium are the main precipitation strengthening elements, reducing the solubility of aluminum and titanium in the matrix can make them more involved in precipitation strengthening.

In addition, the cobalt element can also enter the precipitation strengthening phase to reduce the solubility of the precipitation phase, making the precipitation phase more stable at high temperatures.

The Role of Cobalt in Iron-based Superalloys

The role of cobalt in iron-based superalloys is similar to that of nickel-based alloys. However, the price of cobalt is relatively high, while iron-based superalloys are developed for reduce costs, which is contradictory. Generally speaking, cobalt is not added to iron-based alloys.

Other effects of cobalt

In addition to the above effects, cobalt can also play a role in improving creep strength in superalloys.

The Relationship between Cobalt Content and Creep Rupture Time
Figure 4
The Relationship between Cobalt Content and Creep Rupture Time

In addition, in some low-expansion superalloys (such as Inconel 783, Incoloy 903, Incoloy 907, Incoloy 909), the addition of cobalt can reduce the high-temperature thermal expansion coefficient.

903

Al

Ti

Co

Nb

Fe

Ni

907

Si

Al

Ti

Co

Nb

Fe

Ni

909

Si

Mn

Al

Ti

Cu

Co

Nb

Fe

Cr

Ni

783

Si

Al

Ti

Cu

Co

Nb

Fe

Cr

Ni

Conclusion

Cobalt as a matrix in cobalt-based superalloys can improve the high-temperature properties of the alloy.

Cobalt can not only play a role in solid solution strengthening in nickel-based alloys, but also indirectly improve the effect of precipitation strengthening.

Cobalt is generally not added to iron-based alloys.

Cobalt can also increase the creep strength of the alloy.

The addition of cobalt to low-expansion superalloys can reduce the thermal expansion coefficient of the alloy.

AEETHER CO., LIMITED produce cost-effective Monel, Inconel, Incoloy & Hastelloy products. If you have any requirements, you can send inquiry to our E-mail:

✔ E-mail has been Copied

Related Article